Development of Environmental Friendly Anti-Corrosion Coatings for Steel Protection Using Green Inhibitors and Thermosetting Polymers

This project focuses on addressing the critical issues of corrosion in steel structures through the development of environmental friendly anti-corrosion coatings. Corrosion of steel not only leads to significant economic losses but also poses environmental concerns due to the use of conventional coatings containing toxic chemicals. To overcome these challenge, the project aims to formulate novel coatings by integrating green inhibitors and thermosetting polymers. The research begins with a comprehensive review of corrosion mechanisms, existing coatings, green inhibitors, and thermosetting polymers. This background knowledge serves as the foundation for designing the experimental approach. Green inhibitors, derived from natural sources, are chosen for their potential to reduce the corrosion rate of steel while being eco-friendly. Thermosetting polymers are selected as the coating matrix due to their excellent adhesion, mechanical strength, and resistance to temperature fluctuations. Discussing on the methology, in the experimental phase, various green inhibitors are synthesized and characterized for their corrosion inhibition efficiency. These inhibitors are then incorporated into the thermosetting polymer matrix through a systematic formulation process. The prepared coatings undergo rigorous testing, under salt, acidic and microbial exposure using Corrosion Study kits test. The performance of the coatings is evaluated in simulated aggressive environment to determine their long-term protective capabilities. Furthermore, the project investigates the coating substrate interaction to ensure optimal adhesion and durability. In conclusion this research contributes to the development of environmentally friendly anti-corrosion coatings that provides effective steel protection while minimizing the environmental impact. The use of green inhibitors and thermosetting polymers not only addresses corrosion-related challenges but also aligns with sustainable practices, making a This project focuses on addressing the critical issues of corrosion in steel structures through the development of environmental friendly anti-corrosion coatings. Corrosion of steel not only leads to significant economic losses but also poses environmental concerns due to the use of conventional coatings containing toxic chemicals. To overcome these challenge, the project aims to formulate novel coatings by integrating green inhibitors and thermosetting polymers. The research begins with a comprehensive review of corrosion mechanisms, existing coatings, green inhibitors, and thermosetting polymers. This background knowledge serves as the foundation for designing the experimental approach. Green inhibitors, derived from natural sources, are chosen for their potential to reduce the corrosion rate of steel while being eco-friendly. Thermosetting polymers are selected as the coating matrix due to their excellent adhesion, mechanical strength, and resistance to temperature fluctuations. Discussing on the methology, in the experimental phase, various green inhibitors are synthesized and characterized for their corrosion inhibition efficiency. These inhibitors are then incorporated into the thermosetting polymer matrix through a systematic formulation process. The prepared coatings, we made use of corrosion study kits, and test was undergone in salt, acidic, microbial exposure, and adhesion tests. The performance of the coatings is evaluated in simulated aggressive environment to determine their long-term protective capabilities. Furthermore, the project investigates the coating substrate interaction to ensure optimal adhesion and durability. In conclusion this research contributes to the development of environmentally friendly anti-corrosion coatings that provides effective steel protection while minimizing the environmental impact. The use of green inhibitors and thermosetting polymers not only addresses corrosion-related challenges but also aligns with sustainable practices, making a significant contribution to both the materials science and environmental protection field